4 Degrees of Freedom Robot Arm

This project was done for ME380 as a group project.

Project Summary
Major contributions:

End Effector (Claw) Design and Controls
'Wrist' Joint Design
Planetary Gearbox 1:25

General specifications:

Overall Weight: 1.3kg
Strength to Weight: 1:3 (33%)
Workable Area: 400mm^2
Cost: ~$150

Background and Requirements

At a high level - the goal of the project is to move a 3D printed Benchy from one position to another in a unique way.

Some of the requirements the robot arm needs to meet based on research, timeframe, feasibility and cost:

  • 4 Degrees of Freedom

  • Strength-to-weight ratio of 1:3 (33%)

  • Reach objects up to 400mm away

  • Reliably operate with a tolerance of 2cm

  • Overall budget of $200

These requirements are important to consider when designing every component of the robot.

End Effector Design Process

The goal was to create a claw that could pick up and place a Benchy, operate on a single servo and operate reliably. This design and each revision was completed using Onshape due to its convenient gear generating software.

Revision 1

  • Utilized 45-degree helical gears to transfer power from the servo to the claw.

Concept Testing, Intial Design and Rapid Prototypes